EDELSTAHL SCHNEIDTECHNIK RHEIN-RUHR

Alloy 1.4835 /
AISI 253MA

Austenitic, heat-resistant stainless steel for extreme temperature loads and corrosive environments

1.4835, also known as AISI 253MA, is an austenitic, heat-resistant stainless steel designed for extreme temperature loads and corrosive environments. It is renowned for its excellent oxidation resistance and strength at high temperatures, and is widely used in thermal and process engineering. This material is also referred to as a creep-resistant stainless steel.

Chemical Composition (in %):

Element

Content

Chromium (Cr)

20,0 – 22,0 %

Nickel (Ni)

10,0 – 12,0 % 

Silicon (Si)

1,40 – 2,00 %

Nitrogen (N)

0,14 – 0,20 %

Carbon (C)

0,05 – 0,10 %

Manganese (Mn)

≤ 0,80 %

Phosphorus (P)

≤ 0,040 %

Sulfur (S)

≤ 0,015 %

Rare earth elements (e.g., Cerium)

Additives to improve oxidation resistance

Properties:

Heat resistance:

  • Temperature resistant up to approx. 1150 °C
  • High oxidation resistance due to chromium, silicon, and rare earth elements forming a dense oxide layer
  • Good resistance against creep and thermal fatigue at extreme temperatures

Corrosion resistance:

  • Excellent in oxidizing and mildly reducing atmospheres at high temperatures
  • Not suitable for sulfurous or strongly reducing atmospheres
  • Limited resistance to aqueous corrosion (e.g., pitting in chloride environments)

Mechanical properties:

  • Tensile strength: 600–750 MPa (at room temperature)
  • Yield strength: ≥ 310 MPa (at room temperature)
  • Good mechanical stability at elevated temperatures due to nitrogen and carbon additions
  • Good creep resistance for long-term applications

Weldability:

  • Very good weldability with common processes (TIG, MIG, MAG, etc.)
  • No post-weld heat treatment required
  • Filler materials such as 1.4835 or AISI 309 recommended

Formability:

  • Good hot formability between 900 and 1200 °C
  • Cold forming is limited due to high strength and hardness

Applications:

  • Process engineering: Heat exchangers, combustion furnaces, retorts
  • Energy and environmental technology: Exhaust gas lines, flue gas desulfurization systems
  • Chemical industry: Components in high-temperature reactors
  • Metal processing: Supports, grates, and rails in industrial furnaces
  • Automotive industry: Components for exhaust gas treatment systems

Advantages:

  • Excellent temperature resistance up to 1150 °C
  • High creep and oxidation resistance
  • Improved mechanical strength due to nitrogen and carbon
  • Good weldability and hot formability

Limitations:

  • Not suitable for aqueous environments with high moisture or chloride content
  • Limited resistance in reducing and sulfurous atmospheres
  • More expensive due to specialized alloying elements

Conclusion:

1.4835 is an excellent choice for high-temperature applications requiring both oxidation resistance and mechanical stability. Its unique composition of chromium, nickel, silicon, nitrogen, and rare earth elements makes it ideal for industrial use at temperatures up to 1150 °C. It offers a well-balanced combination of strength, temperature resistance, and oxidation protection, making it indispensable in thermal and process engineering.

Note: The information in this datasheet is provided for description purposes only; no liability is assumed!